An effective assessment program is critical to any successful operation and is vital to continuous quality improvement.

Use our experience and objectivity to improve your maintenance function. We do not sell maintenance software or any maintenance product. 

 

We will provide an objective assessment of all your company's physical assets and systems, maintenance programs, work load management and schedules, and interaction with other departments.

We will cover organization, business concepts, skill level and training, logistics and improvement efforts.

 

The effort includes:

   Benchmarking- Objective comparison of all aspects of the existing maintenance program with industry standards.

   Interviews with selected maintenance personnel to validate current maintenance strategy and program procedures.

   "Most Frequent Breakdown" Analyses- Brief evaluation of maintenance failures, corrective actions, repair history documentation and information utilized for failure analyzes.

   Detailed report of the findings- Recommendations for program improvements, personnel manning/utilization, IT/CMMS integration (where applicable) and training requirements based on the findings and our observations.

    with additional time we can evaluate your manufacturing equipment and provide our opinion and respective solutions/steps featuring:

• Trade-in considerations 

• System life

• Warranty

• Maintenance availability

• Past performance

• Environmental and energy efficiency

The effort will comprise minimum 2 days visit to the plant covering all three shifts. The visit will be coordinated in advance for maximum exposure of the maintenance function. 

 

Cost- 

The cost of the assessment above is $800.00 per day plus travel expenses in the continental USA.

There aren't travel expenses for companies located in Northern California. 

 

To sign-up complete the brief survey bellow. We will contact you to coordinate the visit.

 

For more information contact Antonio Reis 

209-834-1900

reis@vitrom.com

      Please provide  all necessary information. 

Name:      *

Company:*

Address:  *

City:         *

State:      *

Zip Code: *

E-Mail:     *

Phone #:  *

Fax #:       

What best describes the products you manufacture?

Chemical Processing Concrete Products Corrugated Products Dairy Products Electromechanical Components Electronic Components Food Processing Machined Products Metal Products Molded Products Paper and Film Products Pharmaceutical Products Semiconductor Equipment Semiconductor Products Tire Recycled Products Wire Products Wood Products Please select one.

        Please describe your needs:*

If you feel that the information you are about to disclose is of confidential nature, ask first for a Non Disclosure Agreement stating the nature of the information.

All information provided by you is kept confidential and not disclosed to any other organization or individual without your permission.

* Mandatory Information.

Please answer in reference to your location.

Number of employees.                      100 or less  500 or less  more than 500

Number of maintenance workers.    10 0r less    50 or less    more than 50

Number of shifts.                               1                2                 3

Type of Manufacturing.                    light             medium       heavy

Highest Skill Level per Trade:

Mechanical.                                 Master             journeyman    apprentice

Electrical.                                     Master             journeyman    apprentice

Facilities.                                      Master             journeyman    apprentice

Engineering.                None    Senior Eng'r     BS degreed    AS degreed

Other.       Master            journeyman    apprentice

Maintenance Systems & Records

Work Order System.   manual   CMMS   other  

Methodology.               TPM     RCM      other  

Training.                       in-houseschools    other  

Maintenance organization reports to:

      Production Manager  Engineering Manager  VP of Operations  Other

  describe

Equipment at the site.

Boilers                                    yes   no

Gas                  yes  

Electric             yes  

Other Fuels      yes  

Cooling Towers                      yes   no

Compressors                          yes   no

Air dryers                               yes   no

Chillers                                   yes   no

DI water systems                   yes   no

Water treatment systems      yes   no

Scrubber systems                   yes   no

Incinerators                            yes   no

Refrigeration equipment        yes   no

Ammonia                  yes  

Refrigerant fluids       yes  

Ice making equipment            yes   no

Tank farm (s)                          yes   no

Liquids     yes  

Gases       yes  

Pump house (s)                       yes   no

Cranes                                    yes   no

Conveyor systems                 yes   no

Belt conveyors                yes  

Screw Conveyors           yes  

Pneumatic Conveyors     yes  

Bucket Elevators            yes  

Scales                                      yes   no

Heat & Air Conditioning        yes   no

Waste treatment                     yes   no

Solids        yes  

Liquids      yes  

Gases        yes  

Vacuum systems                     yes   no

Resources 

Preventive maintenance        in-house   some outsourced   all outsourced

Equipment repair                   in-house   some outsourced   all outsourced

Equipment overall                  in-house   some outsourced   all outsourced

Equipment calibration            in-house   some outsourced   all outsourced

Component repair                  in-house   some outsourced   all outsourced

Parts fabrication                     in-house   some outsourced   all outsourced

New equipment installation    in-house   some outsourced   all outsourced